定期換油是設(shè)備保養(yǎng)的關(guān)鍵。但若遇到不專業(yè)或不負(fù)責(zé)的換油團(tuán)隊(duì),采用“舊油勾兌新油”的違規(guī)操作:
Regular oil changes are crucial for equipment maintenance. However, if you encounter unprofessional or irresponsible oil change teams, they may resort to illegal practices such as “diluting old oil with new oil”:
僅將油箱內(nèi)舊油抽出后直接加注新油,而未對系統(tǒng)內(nèi)部進(jìn)行徹底清洗,不僅會(huì)使新油加塊變質(zhì),并且因液壓管道內(nèi)壁及液壓系統(tǒng)內(nèi)部殘留的大顆粒廢屑、油泥、漆膜及金屬磨屑未得到及時(shí)清除,從而加速液壓元件和油泵的磨損。一頓操作猛如虎,最終可能致使價(jià)值百萬的設(shè)備嚴(yán)重?fù)p壞。
Simply draining the old oil from the tank and refilling it with new oil without thoroughly flushing the system not only accelerates the degradation of the new oil but also fails to remove large particles of debris, sludge, varnish, and metal shavings that remain on the inner walls of hydraulic lines and within the hydraulic system. This neglect hastens the wear and tear of hydraulic components and oil pumps. Such reckless operation may ultimately cause severe damage to equipment worth millions.
安美,精細(xì)換油服務(wù)
Amer,Precision Oil Change Service
安美獨(dú)創(chuàng)36項(xiàng)潤滑油現(xiàn)場服務(wù)項(xiàng)目,根據(jù)設(shè)備及工況不同,由專業(yè)的熟練技術(shù)人員,配備專用裝備,為客戶提供油箱、管路清洗、油品更換服務(wù),幫助減少客戶停機(jī)時(shí)間,確保油箱、管路清潔干凈,助力客戶實(shí)現(xiàn):設(shè)備無憂運(yùn)行、企業(yè)提質(zhì)增效!
Amer offers 36 unique on-site lubricant services. Based on equipment and operating conditions, our skilled technicians use specialized equipment to provide tank and pipeline cleaning, oil change services, and more. This helps minimize customer downtime, ensures clean tanks and pipelines, and enables customers to achieve worry-free equipment operation while enhancing corporate quality and efficiency!

★換油工具Oil Change Tools
抽油泵(帶油管)、精密濾油機(jī)(特殊過濾需求帶好備用濾網(wǎng)或?yàn)V袋)、工業(yè)吸塵器、油刮子、測溫槍、停機(jī)標(biāo)識(shí)牌、內(nèi)窺鏡攝像機(jī)、裝舊油的空桶、毛巾(擦拭)。
Oil pump (with oil hose), precision oil filter (bring spare filter cartridges or bags for special filtration needs), industrial vacuum cleaner, oil scraper, infrared thermometer, shutdown sign, endoscope camera, empty drum for used oil, towels (for wiping).

★現(xiàn)場需客戶提供On-site customer requirements
柴油(清洗不銹鋼濾網(wǎng)及管接頭),碎布(擦設(shè)備及泄露油)、油箱螺絲打開工具、密封膠(視油箱密封)。
Diesel fuel (for cleaning stainless steel filters and pipe fittings), rags (for wiping equipment and spilled oil), tank bolt removal tool, sealant (as needed for tank sealing).
★仔細(xì)檢查Thorough Inspection
檢查設(shè)備是否漏油、油品有無乳化和磨損雜質(zhì),便于找故障點(diǎn)并提前處理。
Check for oil leaks, emulsified oil, or wear debris to identify potential failure points and address them proactively.

★放警示牌Post Warning Signs
客戶機(jī)修電工停機(jī)斷電,電源開關(guān)掛牌上鎖,設(shè)備現(xiàn)場放警示牌。
Customer maintenance electricians must shut down and de-energize equipment, lock out power switches, and post warning signs at the work site.?
★確認(rèn)油品、清洗油箱外雜物
Confirm Oil Specifications & Clean Tank Exterior
確認(rèn)油液種類型號(hào)、準(zhǔn)備工具,用于機(jī)臺(tái)配備的氣管吹掃機(jī)臺(tái)上的碎屑,清理油箱外部雜物。
Verify oil type and grade. Prepare tools. Use the air hose provided with the machine to blow away debris from the equipment. Clean external contaminants from the oil tank.

★拍照Take Photographs
從油箱內(nèi)抽取舊油樣200ML拍照保存。
Draw a 200ml sample of old oil from the tank and photograph it for record-keeping.
★鋪設(shè)吸油棉或紙板
Lay Down Oil-Absorbent Mats or Cardboard
設(shè)備旁邊地上鋪好吸油棉或紙板,防止污染機(jī)臺(tái)和地面。
Place oil-absorbent mats or cardboard on the floor beside the equipment to prevent contamination of the machine and surrounding area.
★油泵抽出舊油Pump Out Old Oil
用專用油泵裝置抽出油箱內(nèi)的舊油。
Use a dedicated?oil pump to extract the old oil from the tank.

★去除油箱油垢和雜質(zhì)Remove Tank Residue and Impurities
用強(qiáng)力吸油清洗機(jī)去除油箱底部的殘油、污垢,擦拭油箱內(nèi)表面的油污、銹跡。
Use a powerful oil suction cleaner to remove residual oil and grime from the tank bottom. Wipe away oil stains and rust from the tank's inner surfaces.

★手工擦拭和清潔油箱Manual Wiping and Tank Cleaning
用清洗油手工擦拭清潔油箱,清潔油箱內(nèi)部及磁力棒。
Manually wipe the tank clean using cleaning oil. Clean the tank interior and magnetic rod.
★加入清洗油Add flushing oil
加入同型號(hào)油至油箱,至油位表位計(jì)下限位置,做清洗油。
Add oil of the same grade to the tank until it reaches the lower limit on the oil level gauge to serve as flushing oil.
★油品循環(huán)運(yùn)行沖洗Circulate oil for flushing
啟動(dòng)液壓系統(tǒng)空載運(yùn)行、讓油品循環(huán)運(yùn)行沖洗系統(tǒng)20分鐘或回油循環(huán)兩遍以上(如污染嚴(yán)重可重復(fù)循環(huán))。
Start the hydraulic system and run it under no-load conditions. Circulate the oil through the system for 20 minutes or complete at least two return oil cycles (repeat if contamination is severe).
★觀察Observation
觀察油位是否充足,吸油口是否有油漏出,若油位不夠則補(bǔ)加沖洗油。
Check oil level adequacy and inspect suction port for oil leakage. Top up with flushing oil if level is insufficient.

★精密過濾Precision filtration
沖洗后抽出清洗油品并經(jīng)過精密過濾到潔凈的油桶。
After flushing, drain the cleaning oil and precision-filter it into a clean oil drum.
★再次手工擦拭清潔油箱Clean the fuel tank again by hand wiping.
用高清內(nèi)窺攝像機(jī)拍照檢查確認(rèn)是否清洗徹底。
Use a high-definition endoscopic camera to take photos and verify thorough cleaning.

★放掉舊油、注滿新油Drain old oil and fill with new oil
放掉各存油液壓元件殼體內(nèi)的舊油并注滿新油。
Drain old oil from the reservoirs of all hydraulic components and fill with new oil.

★更換濾芯Replace filter elements
清除過濾器的舊油,更換全新吸油濾芯、回油濾芯、高壓濾芯,液壓回油濾芯、油箱空氣濾芯。
Remove old oil from the filters and replace all suction filters, return filters, high-pressure filters, hydraulic return filters, and tank air filters with new ones.
★精密濾油機(jī)加油Filling with a Precision Oil Filter
用精密濾油機(jī)給油箱加入新油至油箱液位計(jì)?以上位置,確保新油潔凈度。
Use a precision oil filter to add new oil to the tank until the level exceeds the halfway mark on the tank gauge, ensuring the new oil's cleanliness.

★連接油管放到舊油桶Connect Oil Line to Used Oil Drum
拆下回油總管或從回油集流閥座處連接油管放至接舊油桶。
Disconnect the return oil manifold or connect a hose from the return oil manifold seat to a used oil drum.

★排出舊油Drain Used Oil
開啟系統(tǒng)空載運(yùn)行,低速運(yùn)行各油壓機(jī)構(gòu),靠泵吸入新油通過回油總管排出系統(tǒng)內(nèi)殘余沖洗油,直至回油總管有新油溢出為止,然后安裝拆下的回油管。
Start the system in no-load operation. Run all hydraulic mechanisms at low speed. Allow the pump to draw in fresh oil and expel residual flushing oil through the return oil manifold until fresh oil overflows from the manifold. Then reinstall the disconnected return oil line.
★安裝Installation
安裝部件,補(bǔ)加新油至油箱液位計(jì)充滿油液,安裝油箱蓋及注油口密封蓋。
Install components, top up the oil tank until the level gauge is fully filled, then secure the tank cap and filler port seal.
★檢查Inspection
做好安全檢查,協(xié)助開機(jī),啟動(dòng)系統(tǒng),檢查調(diào)試設(shè)備至正常運(yùn)行。
Conduct safety checks, assist with startup, activate the system, and commission the equipment until normal operation is achieved.
★拍照、檢測Photography and Testing
從油箱抽樣檢測清潔度,現(xiàn)場對比并拍照,必要時(shí)檢測油液各項(xiàng)指標(biāo)及含水量。
Take samples from the oil tank for cleanliness testing, perform on-site comparisons and documentation. If necessary, test all oil parameters and moisture content.

★清潔記錄Cleaning Log
清潔設(shè)備和地面;填寫換油服務(wù)表并張貼到設(shè)備上,用設(shè)備管家APP做好設(shè)備管理及耗材備品管理,與客戶簽字確認(rèn)換油完畢。
Clean equipment and floors; complete the oil change service form and post it on the equipment. Use the Equipment Manager app for equipment management and consumables inventory tracking. Obtain customer signature confirming completion of oil change.

換油只有簡單的2個(gè)字,專業(yè)是將它拆分的每一步,真正做到價(jià)值呈現(xiàn),讓每一個(gè)享用安美換油服務(wù)的客戶,得到的都是百分百的滿意:設(shè)備無憂運(yùn)行,企業(yè)提質(zhì)增效。
Oil change is just two simple words, but professionalism lies in breaking it down into every step, truly delivering value. Every customer who enjoys Amer's oil change service receives 100% satisfaction: worry-free equipment operation and enhanced business efficiency.
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